Foam milling

Thanks to modern CNC milling technology, we are able to manufacture a wide range of products to suit customers’ diverse needs.
Our equipment is configured specifically for processing foamed plastics, which allows us to achieve excellent quality and excellent repeatability of products.
The large working range allows us to work with sheets as large as 120×200 cm.
We successfully complete large-size projects.

We perform 3D and 2D plastic milling to a specific shape and size, based on previously prepared graphic files.
We carry out orders based on a template sent by the customer, but on request we can also prepare the design ourselves.
Thanks to foam milling, we can create small batch projects, large series, and even unit orders (e.g. prototypes).

Milling of artificial materials is particularly justified in the implementation of highly variable projects, since this technology does not require the making of punches and dies each time.
Therefore, this method reduces the cost of the entire project, while speeding up the process of making the finished product.
During milling, the material is properly clamped to the table using a special vacuum table.
This solution immobilizes the raw material and, as a result, allows for higher quality machining.

3D milling with versatile applications

We perform milling of plastics, such as PE foam (both uncrosslinked and crosslinked.
We process foams of all types: rigid technical foams, very delicate protective foams or versions with antistatic properties.
Modern technology allows us to produce a variety of accessories used in many industries.
Due to its rather rigid surface and high density, polyethylene foam is perfect for making protective elements and various types of packaging.
Thanks to milling, we are able to produce a very precise and repeatable form with an aesthetic finish.

Milling of plastic materials is useful for making shapes, profiles, separators and combs, i.e. items used to protect products during transport and storage.
Transport separators made by us allow to protect even heavy, bulky articles with non-standard shapes.
Foam milling, moreover, makes it possible to create practical and, at the same time, aesthetically pleasing inserts and fillings for suitcases, boxes, cases and packaging of other kinds.
Thanks to this, storing and carrying a variety of things can be not only practical, convenient and safe, but also impressive.

In addition, advanced 3D milling makes it possible to process accessories used for displaying goods.
The technology makes it possible to accurately manufacture complex shapes in foams of different colors.
The resulting decorative foams can thus serve as protection and, at the same time, an aesthetic display of products.

Plastic milling also allows us to make coasters, tool inserts, presenters, anti-slip pads and bumpers.
The technology is great for creating cases, cases, puzzles and mats.
It also allows us to make prototype parts.
So, instead of investing money and time in making a prototype out of more expensive and difficult-to-machine materials, it’s better to create it out of lightweight and quick-to-machine foam.
Due to the high precision of this method, the milling of plastic materials makes it possible to quickly and economically create a prototype that perfectly reproduces the design.